Vehicles with a High Voltage System (Hybrid Vehicles)
Extremely Dangerous Due to High-Voltage
The high-voltage system is under high-voltage. Death or serious bodily injury by electric shock.
- Individuals with electronic/medical life- and health sustaining machines in or on their person cannot perform any work on high-voltage systems. Life- and health sustaining machines are for example pain killer pumps, implanted defibrillators, pacemakers, insulin pumps, and hearing aids.
- Have the high-voltage system de-energized by a qualified person.
There is a Risk of Injury from the Engine Starting Unexpectedly.
On electric - hybrid vehicles an active ready mode is difficult to identify. Parts of the body can be clamped or pulled.
- Turn off the ignition.
- Place the ignition key outside of the vehicle interior.
Risk of Damaging the High-Voltage Cables.
Misuse can damage the insulation of high-voltage cables or high-voltage connectors.
- Never support objects on the high-voltage cables and the high-voltage connectors.
- Never support tools on the high-voltage cables and the high-voltage connectors.
- Never sharply bend or kink the high-voltage cables.
- When connecting pay attention to the coding of the high-voltage connectors.
Note
Working on the refrigerant circuit with the A/C service station can normally be performed without needing to de-energize the high-voltage system.
- Charge the vehicle battery, for example, using the Battery Charger -VAS5904- in the battery support mode to minimize the number of automatic starts during the test- and measuring procedures while the ready mode is active. Refer to → Electrical Equipment General Information; Rep. Gr.27; Battery; Battery, Charging and → High Voltage Vehicle General Information; Rep. Gr.93; High-Voltage System General Warnings.
- For testing and measurement procedures that require the ready mode to be active or the ignition to be switched on, the selector lever must be in the "P" position and the parking brake must be activated. The required tools must be placed so that they do not come into contact with any rotating components in the engine and they must also not go into the vicinity of the rotating components when the engine is running.
Note
Vehicles with Start/Stop System
There is a Risk of Injury from the Engine Starting Unexpectedly
The engine can start unexpectedly on vehicles with an activated Start/Stop System. A message appears in the instrument cluster indicating whether the Start/Stop System is activated.
- Deactivate the Start/Stop System: Turn off the ignition.
All Vehicles
- Turn off the ignition.
Refer to → Chapter "Service Station, Connecting with Connections on Low- and High Pressure Side of Refrigerant Circuit"
Refer to → Chapter "Service Station, Connecting with No Connection on Low- and High Pressure Side of Refrigerant Circuit"
Service Station, Connecting with Connections on Low- and High Pressure Side of Refrigerant Circuit
Servicing Station, Connecting for Measuring and Testing
- Turn off the ignition.
- Connect the service station to the power supply.
- Connect the quick-release coupling adapter to the charging hoses of service station (handwheels not screwed in/hand shut-off valve not open).
- Switch on the service station and evacuate the charging hoses (only necessary if there is air in charging hoses).
- Switch on the A/C service station.
- Remove the caps from the service connections (with valve).
- Connect the service station via the service connections with the quick-release coupling adapters to the vehicle refrigerant circuit.
- Screw in the handwheel of the quick-release coupling adapters only until the valves are definitely open at the refrigerant circuit connection (observe pressure gauge, do not strain valves).
On vehicles with high-voltage system and additional functions of the A/C system (for example on Audi Q7 e-tron):
Note
On vehicles with the "heat pump" function and/or "high-voltage battery cooling" in not all operating conditions is the A/C system high pressure on the service connection of the high pressure side. The refrigerant circuit pressure on the high pressure side can on these vehicles depending on the operating conditions of the A/C system, can only be measured via the pressure/temperature sensor installed in the refrigerant circuit. Refer to → Heating, Ventilation and Air Conditioning; Rep. Gr.87; Refrigerant Circuit; System Overview - Refrigerant Circuit and the Vehicle Diagnostic Tester in the "Guided Fault Finding" function.
To check the different functions of these A/C systems
- Select the respective function ("cooling the vehicle interior", "heat pump operation" or "cooling the high-voltage battery") via the Vehicle Diagnostic Tester and perform the respective specifications using the Vehicle Diagnostic Tester in the "Guided Fault Finding" function.
- Select the measured values of the different pressure/temperature sensor installed in the refrigerant circuit and read out. Use the Vehicle Diagnostic Tester in the "Guided Fault Finding" function.
All Vehicles
- Perform the planned tests and measurements.