Special tools and workshop equipment required
Check the Height Adjustment using the Door Adjustment Template -T40038 /16-.
- The template must lay on the top of the trim strip -1- as shown.
- The height is adjusted correctly when the bottom of the window guide -2- is inside the cut-out; x = 2.5 mm-arrow-.
Check the Lateral Adjustment using the Door Adjustment Template -T40038 /16-.
- Place the template on check point -A- at -x1- = 150 mm or on check point -B- with a distance -x2- = 50 mm.
- For the "min" adjustment the template must be positioned on the upper edge of the upper roof trim molding -1-.
- The template must be touching points -b- and -c- when the adjustment is correct.
- At the point -a- there can be no gaps (to 0.8 mm).
- For the "max" adjustment the template must be positioned on the upper edge of the window guide-2-.
- The template must be touching points -a- and -c- when the adjustment is correct.
- The point -b- can have a gap (to 1.5 mm).
Rear Door Gap Dimension
A - Rear Door to Front Door
-1- Front door
-2- Rear door
B - Rear Door to Rear Side Panel
-2- Rear door
-3- Rear side panel
Preliminary Work for Adjusting Lengthwise and Toward the Vehicle Center
- Remove the upper and lower B-pillar trim. Refer to → Body Interior; Rep. Gr.70; Passenger Compartment Trim; B-Pillar Trim, Removing and Installing.
- Remove the front three-point seat belt. Refer to → Body Interior; Rep. Gr.69; Seat Belts; Front Three-Point Seat Belt, Removing and Installing.
WARNING
Follow all Safety Precautions when working with pyrotechnic components. Refer to → Body Interior; Rep. Gr.00; Safety Precautions; when working with Pyrotechnic Components.
Adjustment in Longitudinal Direction
- Remove the upper and lower bolts -arrows B- from the hinge and B-pillar -1-.
- Adjust the door -2- lengthwise.
- Tighten the bolts -B arrows-.
Adjustment to Center of Vehicle
Note
- Loosen the bolts -A arrows- on the top and bottom of the hinge.
- Adjust the door -2- lengthwise.
- Tighten the bolts -A arrows-.
Catch, Adjusting
Note
- Loosen the bolts -2-.
- Slide the catch -1- until the door is flush with the body contours.
Note
- The catch must align in door lock center for correct adjustment.
- Tighten the bolts -2-.