Special tools and workshop equipment required
Check the height adjustment using the Door Adjustment Template -T40038 /16-.
- Place the template on top of the trim strip -1- on side with the marking -min.- as shown.
- The height is adjusted correctly when the bottom of the window guide -2- is inside the groove; a = 2.5 mm.
Check the lateral adjustment using the Door Adjustment Template -T40038 /16-.
- Place the template on check point -A- at -x1- = 300 mm or on check point -B- at -x2- = 150 mm.
- For the "min" adjustment the template must be positioned on the upper edge of the roof trim molding -1-.
- The template must be touching points -b- and -c- when the adjustment is correct.
- At the point -a- there can be no gaps (to 0.8 mm).
- For the "max" adjustment the template must be positioned on the upper edge of the window guide-2-.
- The template must be touching points -a- and -c- when the adjustment is correct.
- The point -b- can have a gap (to 1.5 mm).
Front Door Gap Dimension
A - Front Door to the Front Fender
-1- Front fender
-2- Front door
B - Front Door to Rear Door
Door -2-
-3- Rear door
Preliminary work for adjusting lengthwise and toward the vehicle center
- Remove the front sill panel strip. Refer to → Body Interior; Rep. Gr.70; Passenger Compartment Trim; Sill Panel Strip, Removing and Installing.
Driver Side:
- Remove the driver side instrument panel cover. Refer to → Body Interior; Rep. Gr.68; Storage Compartments and Covers; Driver Side Instrument Panel Cover Removing and Installing.
- Install the control module mount, relay and fuse panel. Refer to → Electrical Equipment; Rep. Gr.97; Component Location Overview - Relay Carrier, Fuse Panel, E-Boxes.
Front Passenger Side:
- Remove the glove compartment. Refer to → Body Interior; Rep. Gr.68; Storage Compartments and Covers; Glove Compartment Removing and Installing.
Adjustment in Longitudinal Direction
- Remove the upper and lower bolts -arrows B- from the hinge and A-pillar -1-.
- Adjust the door -2- lengthwise.
- Tighten the bolts -B arrows-.
Adjustment to Center of Vehicle
Note
- Loosen the bolts -A arrows- on the top and bottom of the hinge.
- Adjust the door -2- lengthwise.
- Tighten the bolts -A arrows-.
Catch, Adjusting
Note
- Loosen the bolts -2-.
- Slide the catch -1- until the door is flush with the body contours.
Note
- The catch must align in door lock center for correct adjustment.
- Tighten the bolts -2-.