Overview - Rear Window
Note
1 - Rear Window Spoiler
2 - Rear Window
3 - Spoiler on Roof Edge
4 - Adhesive Bead
5 - Spacer
6 - Adhesive Stop Profile
Rear Window, Removing and Installing
Undamaged Window, Removing
- Remove the roof edge spoiler. Refer to → Chapter "Roof Edge Spoiler, Removing and Installing"
- Remove the spoiler on the rear window. Refer to → Chapter "Rear Window Spoiler, Removing and Installing"
- The rear window wiper is removed. Refer to → Electrical Equipment; Rep. Gr.92; Rear Window Washer System; Windshield Wiper Arm, Removing and Installing
- Remove the rear lid trim panel. Refer to → Body Interior; Rep. Gr.70; Luggage Compartment Trim Panels; Rear Lid Upper Trim Panel, Removing and Installing
- Disconnect rear window defroster and window antenna connectors and secure to center of window with adhesive tape.
WARNING
When removing a window, always wear protective eyewear and leather gloves.
- Unroll with the Cutting Tool for Bonded Windows - Wire Reel -VAS6452/1- approximately 6.5 meters of cutting wire (approximately six turns) and cut it.
- Cover the awl outlet under the body flange with tape -1- to prevent damaging it.
- Feed both cutting wire ends -3- into the awl -2- and pull it in.
- Place the cutting wire all the way around under the windshield as illustrated.
- Route cutting wire around rear window under the glass as shown in the illustration.
Caution
The ends of the wire must not be twisted when cutting through the adhesive -arrow-.
- Mount both reel devices on the inside of the windshield as illustrated.
- Insert the ends of the cutting wire -1- into the reel device -2-
- Cut free the windshield along the "D-pillar" upward.
- Move the reel device as illustrated.
- The wire is guided into the integrated roller -arrow- on the spool.
- Cut the window free on the left upper corner.
- Move the reel device as illustrated.
- Cut the window free on the upper edge of the glass to the right.
- Cut the window free on the lower edge of the glass to the right.
- Place the reel device as shown on the D-pillar.
- Cut the window free on the right lower corner.
- Place the reel device as shown upward and cut free the window glass at the D-pillar.
- Cut the window free on the right upper corner.
- Move the right on the right side reel device over the left one as illustrated and cut free the window completely.
- Lift the window out of the rear lid using the suction cups.
Damaged Rear Window, Removing
WARNING
When removing a window, always wear protective eyewear and leather gloves.
- Protect body and interior from glass splinters.
- Remove glass pieces from adhesive material.
- Disconnect rear window defroster and window antenna connectors.
- Bond flange all around with fabric reinforced adhesive tape.
- Cut through the adhesive sealing material (with glass residue) in the from window opening using Window Cutter - VAG1561A- and Cutting Blade, Bent at Right Angle - VAG1561/10-
Rear Window, Installing
- Installing. Refer to → Chapter "Bonded Window Glass Installation Instructions".
- Prepare the new window for installation. Refer to → Chapter "New Window Glass, Preparing for Installation".
- Prepare the undamaged window for installing. Refer to → Chapter "Undamaged Window Glass, Preparing for Installation".
- Prepare the body flange for installation. Refer to → Chapter "Body Flange, Preparing for Installation".
- Insert the rear window into window cut-out using suction cups.
Caution
- Center window along sides.
- Minimum curing time. Refer to → Chapter "Minimum Curing Time for Bonded Windows".