Overview - Rear Side Window
1 - Side Window
2 - Locking Pin
3 - Adhesive Bead
4 - Roof Trim Molding
5 - Molding
6 - Side Panel Trim Molding
7 - Clip
Rear Side Window, Removing and Installing
Undamaged Rear Side Window, Removing
Caution
In the window cutting area, protect the side panel and roof against paint damage with adhesive tape.
- Remove the trim strip. Refer to → Chapter "Trim Molding, Removing and Installing".
Caution
Roof trim molding must not be bent.
- Route the cutting wire -1- around the side window as shown in the illustration.
- Secure ends X and Y in two pull grips from Bonded Window Tool Kit -VAG 1351-.
- Pull cutting wire forward in direction of arrow -A- using light sawing motions and cut through lower adhesive sealing material at side panel and at roof frame.
- In this way, first the securing pin on the rear of the window and then the adhesive bead are cut through.
- Then pull cutting cord through in direction of arrow -B- downward through adhesive sealing material.
- Remove window from window opening.
Damaged Rear Side Window, Removing
- Protect body and interior from glass splinters.
- Bond flange all around with fabric reinforced adhesive tape.
- Remove glass pieces from adhesive material.
WARNING
When removing a window, always wear protective eyewear and leather gloves.
- Cut through the adhesive sealing material (with glass residue) in the from window opening using Window Cutter - VAG1561A- and Cutting Blade, Bent at Right Angle - VAG1561/10-
Rear Side Window, Installing
- Installing. Refer to → Chapter "Bonded Window Glass Installation Instructions".
- Prepare the new window for installation. Refer to → Chapter "New Window Glass, Preparing for Installation".
- Prepare the undamaged window for installing. Refer to → Chapter "Undamaged Window Glass, Preparing for Installation".
- Prepare the body flange for installation. Refer to → Chapter "Body Flange, Preparing for Installation".
Note
1K Window Adhesive -DH 009 100 03- (small cartridge) is recommended when bonding a single window 2K Window Adhesive Kit -D 004 660 M2- is recommended when bonding more than one window.
- First press the new window onto the "D-pillar" with the securing pin, then insert it into the window opening and push the securing pin onto the "C-pillar".
- On windows without a securing pin, align the window lengthwise to the edge on the side panel -arrow- and then insert it into the cut-out for the window.
- Secure window in window opening with adhesive tape.
- Observe the minimum curing time. Refer to → Chapter "Minimum Curing Time for Bonded Windows".