Special tools and workshop equipment required
Procedure
- Remove the noise insulation -1-. Refer to → Body Exterior; Rep. Gr.66; Noise Insulation; Noise Insulation, Removing and Installing.
- Position the Engine and Gearbox Jack -VAS6931--2- under the subframe.
- Place, for example, a block of wood -1- between the Engine and Gearbox Jack -VAS6931- and the subframe.
- Clean the locking pin threads if necessary.
To secure the subframe, the Locating Pins -T10096- must be installed at the positions -3 through 6- one after the other.
Note
The locating pins may only be tightened to a maximum of 20 Nm, since otherwise the locating pin threads will be damaged.
Subframe, Securing
Caution
There is a risk of damaging the subframe threaded connection threads on the body.
- Replace the bolt one after another on both sides of the vehicle with the Locating Pins -T10096--arrows- and tighten to 20 Nm.
Securing mounting bracket
Caution
There is a risk of damaging the subframe threaded connection threads on the body.
- Replace the bolt one after another on both sides of the vehicle with the Locating Pins -T10096--arrows- and tighten to 20 Nm.
Remove the Locating Pins -T10096-.
The removal is reverse of installation, noting the following:
- Always only remove one locating pin and replace it with a new bolt.
After installation, position of steering wheel must be checked with a road test.
- An axle alignment may be required. Refer to → Chapter "Evaluating Need for Axle Alignment".
Subframe, Lowering
Special tools and workshop equipment required
Removing
- Turn the steering wheel to the straight-ahead position and remove the ignition key so that the steering wheel lock engages.
Vehicles with "Keyless Access Authorization System"
- Switch the ignition off and open the driver door so the steering wheel lock locks.
Continuation for All Vehicles
- Remove the footwell trim panel by removing the nuts -arrows-.
- Remove the bolt -arrow- from the universal joint -1-. Then remove the universal joint from the steering gear in direction of -arrow-.
- Secure the subframe. Refer to → Chapter "Subframe, Securing".
- Remove the bolts -arrows-.
- Remove the bolts -arrows- and then remove the pendulum support from the transmission.
- Remove the left and right nut -1- from the coupling rod -3-.
- Remove the coupling rod -3- from the stabilizer bar -2- on the left and right sides.
- If installed, disconnect the connector -2- from the Left Front Level Control System Sensor -G78- or Right Front Level Control Sensor -G289-.
- Remove the nut -4- and free up the coupling rod from the Left Front Level Control System Sensor -G78- or Right Front Level Control Sensor -G289-.
Vehicles with 4-cylinder Engine
- Disconnect the connector for the Oil Level Thermal Sensor -G266--arrow- and free up the wire.
Continuation for all vehicles
- Remove the remaining bolts -1- and -2- and lower the subframe maximum 10 cm.
Note
Be careful not to overstretch the wire for the steering and the Oil Level Thermal Sensor -G266-.
Installing
Install in reverse order of removal while noting the following:
- Remove the Locating Pins -T10096-.
- An axle alignment may be required. Refer to → Chapter "Evaluating Need for Axle Alignment".
- On vehicles with electronically controlled damping, perform the function "Adapt the control position" with the Vehicle Diagnostic Tester.
- If the control position was reprogrammed and if the vehicle has lane assist, then it will then be necessary to calibrate the driver assistance systems front camera. Refer to → Chapter "Driver Assistance Systems Front Camera, Calibrating".
- On vehicles with level control system sensor, perform headlamp basic setting. Refer to → Electrical Equipment; Rep. Gr.94; Headlamp, Adjusting.
Tightening Specifications